Remarkable benefits of Vacuum Casting process for an Industry

Object replication is the industrial process where a particular item is mass produced using a prototype or a mould. In most of the cases, a high precision mould is first manufactured using various 3D printing techniques or any other conventional methods. This mould is then used to make similar items with a particular type of molten material such as silicone, plastic, metal, etc. Vacuum casting is one of the most widely used production processes in the industries where an item mass produced in a very short period of time to meet the demands.

New Innovations in the Technology

The various vacuum casting methods have now being innovated with the introduction of different technologies used in modern machines. In fact, the array of the material used to cast items has also got broadened.

The model that will be used in the first place to create the moulds is fabricated using stereolithography. The biggest challenge of creating the first flawless model can be easily achieved by the Vacuum casting services offered by Binashree, a 3D printing and casting service agency in Bangalore. Once the first model is prepared, the rest becomes a lot easier for the industries to achieve.

Benefits of Vacuum Casting

The vacuum casting is one of the most cost effective and highly efficient technological innovations that provide a unique way to produce items with intricate designs precisely.

Here are the benefits of using vacuum casting process.

·         Array of Moulding Material

The recent transformation of the technology allows the users to introduce an array of materials in this process. From metallic jewelry to silicone toys, anything can be made with this technology. The use of vacuum casting has made it easier to introduce the molten material within the mould and make it copy the design precisely without leaving any air bubble behind. In fact, the material can be colored previously. The choice of material depends on the flexibility and strength required for the designed piece.

·         Highest Level of Precision

Vacuum casting uses the process of drawing out air and introducing the molten material inside the cast. The consequent process is so effective that it can easily get rid of the hint of air inside the cast, no matter how intricate the design is. This is the reason why the process can be easily carried using different types of material. The first prototype is prepared flawless and then the casting mould is designed so that the precision is achieved.

·         High Volume of Output

The machines are highly efficient to provide a high level of output in a very short amount of time. The casting process requires less time. With the use of multiple moulds, the volume can be achieved in no time.

·         Production Price

The price of the item developed can be kept within affordable range due to the easiest way of production. The competitive pricing also aids the industries.

Conclusion

The Vacuum casting services is a must for the manufacturing industries. It is also helpful for making various prototypes and supports a higher volume of demand for certain items.

Elegant Ways to Innovate Christmas Decoration Using 3d Orienting Services

Christmas is knocking on our door. The year-long preparation for this auspicious festival brings joy and happiness. The presence of the dear ones and the familiar warmth say it all. Every family member is excited regarding the special week full of fun with the relatives and neighbors. The decoration of the entire house is also a part of the merriment. Everyone likes to decorate his or her home in the best way possible. Special lights, a Christmas tree, props, sings, and various other ingredients make the decoration perfect. Why not make this decoration a little more innovative and real? The use of 3D printing technology can be perfectly used in this aspect to give the best ornamental items and decorative ingredients to fit in properly with your home’s interior.

Bringing the Joy of Christmas in a Special way

Imagine how brilliant the Christmas tree will look with the 3D crafted and printed snowflakes, stars, small Santa, and other eclectic items! It is easily possible when you have the ideal resource of 3D printing service. Binashree offers the best 3D printing service in Bengaluru the city of Bangalore where you will find a team of expert creating eclectic designer decorative items for your special Christmas celebration. The intricate items will be perfectly shaped by the use of state-of-the-art 3D printing machines. It is very easy to design an item using the software synced with the printing machines. It takes no time to print the design and give it a real shape.

Different Items you can customize and Print

• Snowflake

Designing a snowflake with a touch modernized art will be easier. It is always easier to print an intricate design rather than using a mould. The printer can also use different colors in the material to give a new twist.

•       Ornaments for the Tree

The exemplary designs of the modern ornamental items can be easily achieved using the revolutionary printing techniques. The machine will use the command to create the designs in a remarkable way. The best part is that these items can be used repeatedly every year as the material used to print is very strong and flexible.

You can print a globe nest, stars, small Christmas trees, merry birds, snowman or any Christmas themed item to hang on the tree and make a brilliant decoration to enjoy the festival. All these items can be reused and stored conveniently. Once availed, the authentic appearance of these items can be used repeatedly over the years.

• Christmas themed Interior Decoration Items

The use of 3D printing service in Bengaluru can give you the flexibility of designing almost anything. For an instance, you can any movie-themed artifacts. You can also print and create igloos, small castles, reindeer, snowman, Gingerbread, gnome, stars and any fairy tale character. You can also print Christmas themed toys for the kids. These toys can be printed piece by piece and then assembled.

Brilliant Choices to make Christmas Special

The use of 3D printing technology gives you the special power to visualize and create a new item. This service breaks all the limits and gives your imagination a new track to explore the unexplored. The intricate designs, which were previously impossible to create, can now be made with the aid of the machines in no time. In fact, it can be produced in bulk too. The cost effective way of creating new decorative items for Christmas provides an excellent way to decorate your home during the festival time.

There are a plethora of items and infinite designs to scout and print. The affordable 3D printing services make it easier to find the best resources and get the job done in no time. These eclectic items can be used in the festival to enhance the mood of the family members. The interior decoration will become very beautiful and the guests will compliment you for the brilliant choices.

In a Nutshell

Now is the time to use the 3D printing service in Bengaluru and make your Christmas extra special. Let every guest feel the joy of the festival in a special way. Discover innovative festive items to decorate your home and provide a brilliant platform for the kids to enjoy the festive occasion.

Blog Source : https://binashree.wordpress.com/2018/12/19/elegant-ways-to-innovate-christmas-decoration-using-3d-orienting-services/

Everything You Need to Know About Plastic Injection Moulding Service

In simplistic terms moulding means pouring molten thermoplastic or liquid resin into a mould, letting it cool or cure and taking it out. In modern high production volume environments, the process is quite sophisticated and complex. It is also expensive up front. You need to invest heavily in a high tonnage automated moulding machine with a host of automatic features. The mould cost can be quite high too depending on number of cavities, complexity of the moulded part and its size and whether it is a hot runner or cold runner system. Part and mould design also influence cost and performance of the moulded component. This is one reason why companies choose to outsource plastic moulding to specialists to get perfect components at reasonable prices and in time.

Plastic Injection Moulding Services such as Binashree have the entire line necessary to produce high volume complex and precision parts at low cost. The line includes 3D drafting equipments using sophisticated software handled by experts. The drawing may be translated into prototypes using vacuum casting to find imperfections and refine the design process. Once this is done another line comes into play, translating the drawing to a mould for injection moulding. Manufacturing a mould may take anything from a few weeks to a few months depending on the complexity of the shape and number of desired cavities. This can be further complicated if a hot runner is used since the mould will need to incorporate appropriate heaters to ensure parts of higher quality, faster production and reduced waste. Hot runner moulds tend to be more expensive. Another important aspect to keep in mind is that moulding services match mould to machine on which parts will be moulded. There can be no compromises on selection of quality of steel that goes into making the mould to ensure right tolerances, durability and the contraction/expansion rate. All these have to be carefully considered and balanced. Errors could lead to making the mould useless or expensive rework and delays. A company that uses components cannot afford delays or errors that would result in defective parts.

Yet another factor that moulding service providers keep in mind while designing moulds and the process is the thermoplastic polymer from which parts are to be moulded. It influences mould design and parameters on the machine. A good Brand Excels in injection moulding and has engineers for each department, all pooling their knowledge to come up with perfect solutions the first time.

Outsourcing moulding works to the buyer’s benefit. In most cases it is arranged that the moulding provider bears the initial cost of the mould and buys raw materials. He only charges for finished moulded components in which he may add cost of the mould depending on quantity run. This represents a huge saving for his client who can use the money elsewhere and to better advantage.

Finding skilled personnel is always a problem in the engineering sector. Companies need not worry about finding specialists in 3D design of components, mould design and machine control. They save on expensive wages too. Raw material must be bought in bulk. They do not have to do it since the service provider has it in stock or procures it at his cost. This is another saving. The cumulative effect is nett savings and better grade components when the service is outsourced.

Blog Source : https://binashree.wordpress.com/everything-you-need-to-know-about-plastic-injection-moulding-service/

Best 3D Printing manufacture Service Provider in India

Three dimensional printing service providers identify the unique requirements of yours within the process of design-to-manufacture that helps selecting best printing technology as well as optimize benefits.

The process of three-dimensional printing has become less expensive and versatile. Many companies are taking advantage of this technology. The AM or three dimensional printing enables direct transformation of the digital data into 3D models that are fabricated. This forms devices and arts that are complex geometrically. Parts can easily be customized without any of the additional expenses. There are many notable service providers that have been around for many years and have contributed to advancements in three-dimensional technology of printing. Here are some of the features of best service provider.

Offering Custom-built Products

The obvious advantage of three-D printing is making easily various kinds of designs with same machine. A 3d print service moulding tool manufacturers in India has line-up of three dimensional systems best. These companies create a world that will never have the imagination scope limited. It only has to be imagined as to what one will, because the technology at the company’s end shall help seeing through it. The line of three-dimensional systems printers makes way for users to realize the ideas as physical items. The prototypes are developed quickly and cost-effectively. You are free to come find the solution that is appropriate. Three-dimensional printing has been used for creating prosthetic limbs that are much less expensive and conforms to remaining limb, entirely.

Offer new Possibilities of Design

Every manufacturing method has certain limitations but when it is about designs. Additive manufacturing offers obstacles can be easily overcome by combination of different techniques of manufacturing. Often the designs are split into various industrial designers for pursuing concepts that would not be possible otherwise. Objects that have interior complex structures can be easily created from one piece. With the help of Binashree 3d printing manufacturing large objects can be created. Companies are already taking into the periphery of building houses, entirely, using technology.

Replacement Parts are Easy to Find

As three dimensional printing, takes into account consumer market, more machines and be designed with parts that three-dimensionally printed. Most notably, a 3d part that is printed can easily be replaced with a 3-D printer that is compatible. Products that have been designed for use by industries could easily be shipped with different digital blueprints pertaining to various components. The end user can create all replacement e rather than having it ordered from a manufacturer.

More Number of Recycled Materials

Three-dimensional printer easily accepts recycled materials, provided it has been prepared properly. With machines converting plastic waste material already on market, a major obstacle of 3D printing is removed. Rather than having ordered specialized plastic, ordinary waste can be broken from things like the milk jugs for creating own material. By adopting the three dimensional technology of printing any companies an use plastics that are reused for all or st of the raw materials.

Types of Printers and Applications

Various kinds of printers that companies use involve metal printing, polyjet, FDM and SLS. They foray into various fields of applications that include finishing, production parts, prototyping, tooling and manufacturing.

Blog Source : https://binashree.wordpress.com/2018/10/29/best-3d-printing-manufacture-service-provider-in-india/

What are things you should know before getting a 3D printing Service?

Welcome to the world of 3D printing where you can make any prototype out of thin air using the best 3D printers available. It is an overwhelming task to avail a printer for small necessities. This is why the professionals often seek the leading 3D printing services so as to get the best outcome at the best rates.

The requirement is something that you should know very intuitively. From designing to manufacturing, the entire process will take time and expertise that you might not have in your team. Worry not as the expert 3D printing services are available to deliver the expected outcome.

What to know before availing 3D printing service India?

As per the experts in Binashree, the leader of 3D printing service in Bengaluru, before even seeking the professional service, you need to identify few things so that you can avail the right service without creating any confusion.

      · Type of Printing Processes

There are a plethora of printing processes used in this industry. You need to make sure which one to go with. Worry not as you will not find yourself lost when the experts are with you. The prototype design will determine the type of printing process good for a perfect outcome. As per the experts, there are four different types of printers. They are:

     1. Stereolithography printers

     2. Selective laser sintering printers

     3. FDM

     4. Poly Jet

     5. Metal printing

The different printer uses a different process to give a particular outcome. You do not have to know the modus operandi of all the sophisticated equipment. All you need is to know is whether the service provider is willing to guide you all the way long to design and manufacture the prototype.

      · Turnaround time

The second most important thing is to find the service that will give you the righteous output within the stipulated amount of time. You will never have to see a downtime when the service is capable of delivering multiple projects at a time. The use of certain sophisticated equipment under the supervision of the experts will give you the best results in no time. You will not have to delay your work when you choose an efficient 3D printing service India. Choosing the right service brand will not set back the schedule you have decided to follow. You will find the piece perfectly designed and fabricated so that you can carry on your business smoothly.

     · Customer Service

    Communication is the key. Only a proficient printing service provider will keep on the same page of progress. Communicating with the client while upgrading the project, making alteration, and offering proofs of printing process will be very necessary to come up with an accurate result in no time.

Conclusion

This is the leading 3D printing service in Bengaluru that provides a countrywide platform for the clients to design and manufacture the prototypes. The dedication of the company will ensure that you do not have to ponder upon anything except the design of the prototype.

Blog Siurce : https://binashree.wordpress.com/2018/09/28/what-are-things-you-should-know-before-getting-a-3d-printing-service/

Vacuum Mould Casting Process and Benefits of the Process

Casting, in itself, is a relatively simple process. You have a basic mould in which you pour liquid polymer or something like plaster of Paris or molten metal and allow it to set. The mould may then be broken or removed. There are several ways one can cast material such as sand box casting and investment casting. Each has its pros and cons. Better techniques such as investment casting and vacuum mould casting result in products with nil or fewer defects such as pin holes and blow holes. While investment casting is used on a production scale, vacuum casting can be used for prototyping, for producing smaller number of parts or for commercial manufacturing.

The Process

Vacuum casting can be used to cast metal. The vacuum mould casting process can also be used for casting polymer resin parts. Metal casting is relatively simple. A pattern is made of wood and then used to create a sand mould in a mould box. The mould box with sand is placed inside a sealed chamber with facilities to draw out air through a vacuum pump and molten metal is poured in the mould. This results in casting with virtually no blow holes. Polymer vacuum casting follows a similar process. A master model is made using 3D printing or CNC machining. This is then coated with silicone rubber resin and cured at high temperature. The mould coating of cured silicone is cut into two sections. This is used as the mould for vacuum mould casting of polymers, usually polyurethane being the material of choice for industrial purposes.

This silicone mould in two parts is joined together and it is suspended inside the vacuum chamber where a vacuum is created and polyurethane resin is injected into the mould and cured at high temperature. Silicone material may deteriorate after a few such pieces have been taken out and the mould may need to be made all over again from the master model.

Advantages of Vacuum Moulding

One of the chief advantages of vacuum moulding is that air is completely evacuated from within the chamber so the cast pieces do not have any pinholes or blowholes inside that mar the look and affect the structural strength.

Another advantage of Binashree vacuum mould casting is that one can easily and quickly manufacture components that are required in small quantity. It saves time and money too.

Prototypes can be developed cheaply and quickly and be evaluated and the component design further refined before going in for more traditional bulk manufacturing methods.

It is easy to create parts with thinner wall thicknesses and quite complicated shapes that may not be possible with other processes or if done, may be quite expensive and time consuming.

Some products are sold in low quantities such as medical prosthetics or decorative objects and for such items, this is the best solution.

Binashree is one of the few companies with expertise in delivering high quality vacuum moulded products for a variety of end uses.

Blog Source : https://binashree.wordpress.com/2018/08/29/vacuum-mould-casting-process-and-benefits-of-the-process/

Development 3D Printing Manufacturing Service Provider

3D printing is a boon to manufacturers in many different ways. It can help reduce inventory, reduce efforts needed to move parts and store them in inventory, reduce wait and lead times and reduce overproduction that could result in dead stocks. 3D printing also has other benefits such as continuous improvement of quality and removal of defects.

Prototyping

Design and simulation on computers is one thing. Producing the actual part, however complex it may be, and then checking it for performance, appearance and other parameters is a far better way to arrive at a final design. Use of traditional methods like moulding can be time consuming and expensive. 3D printing manufacturing for prototyping is fast and helps to translate concepts and designs into prototypes that can be studied and analyzed and then further refined until a final prototype is arrived at. It saves time, money and effort. In addition, the final prototype can be the basis of superior design for moulds.

Regular manufacturing

Today there is a variety of 3D printing equipments one can choose from. The simplest ones use materials and techniques of stereo lithography to create items that are good enough for prototypes but not good enough to be used as components in equipments or other assemblies. At the other end are 3D printers that can be used in 3D printing manufacturing, using laser sintering and engineering polymers or even metals to product regular parts. The benefits:

• Do away with equipments and machines that are needed to create complex parts in small quantities
• Save money and efforts
• Avoid having to store inventory—3D printing can produce parts on demand. This is especially helpful when such parts are need infrequently as happens in custom purpose machines. A manufacturer of such equipments will find that his suppliers will not supply one off items and a minimum order quantity is involved. 3D printing manufacturing does away with such restrictions and saves on money locked up in dead inventory. 3D printing may be more expensive but, overall, it is better than having to buy dozen pieces that will need higher investment.

 

Getting the right 3D printer or service is of utmost importance for industries that are thinking of prototyping or regular manufacturing of components. Binashree 3D printing manufacturing service is the perfect partner because it can offer both. Manufacturing industries that need their own in house 3D printing facilities can get advice on selection of the right equipment such as laser sintering 3D printers, FDM printers, poly jet printers or metal 3D printers according to the size of the product and its features as well as end use. 

Simplest and low cost equipments are good enough for development of prototypes whereas 3D manufacturing of parts to be used as components in sub-assemblies would need a better grade and more expensive 3D printer. Binashree offers excellent advice and also supplies equipments and materials. If a manufacturing unit simply needs a prototype developed using 3D printing technology does it using its own facilities. It is the best one stop source for 3D printing service and equipments.

Blog Source : https://binashree.wordpress.com/2018/07/28/development-3d-printing-manufacturing-service-provider/

How to Start a 3D Printing Service India?

3D printing is not new. The technology has been evolving and, today, you can get a variety of 3D printers. Some are simple and use materials to create prototypes. Then there are more sophisticated 3D printers that can use a variety of harder materials, even metals, to create parts that can actually be used in production. This is a growing segment and one can start a 3D printing service with just a few equipments and a small space.

3D printing can be highly profitable in India because there are only a few of them and competition is less. You can start 3D printing service India based by following these tips.

Pick the right 3D Printer

There are seven different types of 3D printers available, ranging from the simplest for prototyping, to highly complex for actual part manufacturing using sintered metals. The fused deposition modelling type of printer is highly affordable. It uses plastic filaments that are fused in the machine and deposited to create 3D parts that can even be used commercially, not just for prototypes. The stereo lithography 3D printer uses liquid plastics and lasers to create three dimensional parts but this can be expensive and time consuming. Selective laser sintering 3D printers use a laser and powdered materials to form 3D parts. Such machines can use nylon, glass, ceramics and even metal to form parts. Cost varies and you have to decide based on the clientele you wish to serve and investment you can make. You can get assistance from Binashree in picking the right 3D printer.

Training and use of software

The 3D printer will be tied with a computer system that runs specialized 3D printing software. In order to give your clients the best you must have engineering knowledge, knowledge of materials, and knowledge of structural integrity and, above all, knowledge of how to use software to create the most cost efficient parts. Some training will definitely prove very useful if you wish to run a 3D printing service India but Binashree is here to help so do not worry. You get equipments and training on use of software.

Target market

Even before you start looking for a 3D printer you must know about potential of the market. Can you get sufficient orders to ensure steady cash flow that will give you solid returns? It is no use buying a printer and watch it lying idle.

Small Machine for prototyping or Larger 3D Machine

Small table top 3D printers are affordable. You can use them to create small 3D prototypes and even components that can be used in production but you will not be able to make larger parts or more solid engineering grade components. You will need a more expensive and larger sized machine to create laser sintered 3D parts and you can meet needs of more demanding industrial users besides having capability to supply parts on a regular basis, not just one-off prototypes.

Think about all aspects carefully and then get in touch with Binashree for sourcing the right 3D printer for 3D printing business in India.

Blog Source : https://binashree.wordpress.com/2018/06/27/how-to-start-a-3d-printing-service-india/